UNIT OPERATION - EXAMPLE 9.2 : A distillation column separates 10000 kg / hr of a mixture containing equal mass of benzene and toluene. The product D recovered from the condenser at the top of the column contains 95 % benzene, and the bottom W from the column contains 96 % toluene. The vapor V entering the condenser from the top of the column is 8000 kg / hr. A portion of the product from the condenser is returned to the column as reflux R, and the rest is withdrawn as the final product D. Assume that V, R, and D are identical in composition since V is condensed completely. Find the ratio of the amount refluxed R to the product withdrawn D. Hint : Solve the simultaneous equations as follow in order to find the answer (R / D) : 10000 = D + W; 10000 (0.5) = D (0.95) + W (0.04); 8000 = R + D.
UNIT OPERATION - ANSWER 9.2 : Overall Process - Total Balance : 10000 = D + W. Benzene Balance : 10000(0.50) = D (0.95) + W (0.04). Solving simultaneously, D = 5050 kg / hr; W = 4950 kg / hr. Total balance around the separator : 8000 = R + D; R = 2950 kg / hr. Answer : Ratio R / D = (2950 / 5050) = 0.58. The answer is given by Kang Chuen Tat; PO Box 6263, Dandenong, Victoria VIC 3175, Australia; SMS +61405421706; chuentat@hotmail.com; http://kangchuentat.wordpress.com.
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Question 64 – According to a heuristic of chemical engineering plant design, assume a pressure difference dP = 4 psi for each 10-ft rise in elevation. A pump is needed to pump liquid from a storage tank at a lower elevation to a heating tank at a higher elevation with the elevation difference of 60 ft. (a) Find the pressure loss due to such elevation. (b) If the required minimum inlet pressure to the heating tank is 9 psi, with 1 control valve is installed between pump and heating tank, what is the dP minimum required for the control valve and the entrance to the heating tank when the heuristic mentions that at least 10 psi is required for the control valve? (c) The pressure at the inlet of the pump is 8 psi and the flowrate of the liquid produces pressure head of 50 psi. What is the total pressure produced by the pump? (d) Assume a pipeline dP of 2 psi / 100 ft for liquid flow in a pipe according to heuristic, what is the approximate maximum length of the pipe in ft that can be installed between the pump and the heating tank?
CHEMICAL ENERGY BALANCE - EXAMPLE 11.2 : Calculate the cooling duty, H required to condense and cool acetone from 100 degree Celsius to 25 degree Celsius at atmospheric pressure. The heat of vaporization for acetone at its normal boiling point is 30.2 kJ / mol. The boiling point of acetone at atmospheric pressure is 56 degree Celsius. The flowrate of acetone through the condenser is 100 mol / s = N. Value of sensible heat needed to increase the temperature of acetone in liquid form from 25 to 56 degree Celsius is 4.06 kJ / mol. Value of sensible heat needed to increase the temperature of acetone in vapor form from 56 to 100 degree Celsius is 3.82 kJ / mol. Unit of H is kJ / s.
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