Answer / rajkumar

SL.NO TS 16949 : 2002
01 TS (Technical Standard) is a Specific Standard
applicable for automotive industry.
02 Developed by IATF (International Automotive Task
Force), JAMA (Japan Automobile Manufacturers Association),
& T.C - 176
03 Include Documents requirements of ISO 9001
requirement + Customer Specific requirement defined by each
Customer.
04 Goals are continual improvement defect prevention,
reduction in variation & wastages in supply chain & avoid
multiple certifications.
05 It has restricted for 8 Clause which are includes
all process Standardization
Clause 4: Quality Management System (QMS),
Clause 5: Management Responsibility.
Clause 6: Resource Management
Clause 7: Product realization
Clause 8: Measurement, Analysis & Improvement.
06 Exclusion are restricted to Clause 7.3
07 Responsibility clearly addressed for complying
customer requirements even when outsourced.
08 Control for timely review distribution
implementation of Engineering specification or
modifications to be addressed.
09 Retention period to conform to regulatory &
Customer requirements.
10 Top Management to review the efficiency &
effectiveness of Product Realization process.
11 Top Management to define quality objectives &
Measurements that are included in business plan & used to
deploy quality policy.
12 Specific Responsibility of Quality added.
13 Customer Representative also needs to be designated.
14 Additionally Management Review to focus on QMS
performance, actual & potential field failures ect.
15 Additionally Training, On Training, Employee
motivation & empowerment emphasized.
16 Additionally Plant, Facility, Equipment &
Contingency planning emphasized.
17 Additionally Product Safety, Personnel Safety,
Cleanliness of premises emphasized. (6S)
18 APQP (Advance Product Quality Procedure) Process or
Process recommended by customer to be followed.
19 APQP, PPAP (Parts Process Approval Procedure), FMEA
(Failure Mode Effective Analyses), MSA (Measurement System
Analyses), SPC (Statistic Process Control), Systematic
Problem Solving process etc needs to be followed &
demonstrated.
20 Additionally Collecting Customer Specific
requirements w.r.t. QMS is very critical to meet customer
requirement.
21 Additionally MDT/CFT approach, Product &
Manufacturing Design input, output, monitoring prototype
program & PPAP process are emphasized.
22 Additionally requirements related to Compliance to
regulatory requirement, Supplier QMS development,
purchasing from Customer approved sources, Supplier
performance monitoring are addressed.
23 Additionally Control Plan, Work Instruction Tooling
Management, Preventive & Predictive maintenance, Production
Scheduling etc. needs to be demonstrated.
24 All the Production processes need to be validated.

25 Identification & Traceability is mandatory.
25 Customer owned tooling requirements addressed.
27 Additionally FIFO (First in First Out), Inventory
Management Systems needs to be addressed.
28 Additionally MSA, Calibration or verification
records, internal & external laboratory requirements added.
29 Basic knowledge on statistical concepts to be
demonstrated.
30 Additionally Customer satisfaction to be measured
using internal performance data. (Internal & External PPM)
31 Additionally Internal Audit to include QMS audit,
Manufacturing Process Audit, & Product Audit.
32 Additionally Manufacturing Process monitoring
requirements addressed.
33 Additionally layout inspection, functional testing
requirements, Control on appearance items emphasized.
34 Additionally Control on reworked product, Customer
waiver etc. are addressed.
35 Additionally analysis of Quality & operational
performance emphasized.

36 Continual improvement should be process driven with
special emphasize on manufacturing process
37 Additionally Systematic problem solving approach,
mistake proofing & Return Product analysis, addressed.

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