Explain the method of determining maximum differential pressure during hydro testing of shell and tube heat exchangers?


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A concentric, counter-current heat exchanger is used to cool lubricating oil. Water is used as the coolant. The mass flow rate of oil into the heat exchanger is 0.1 kg / s = FO. For oil, the inlet temperature TIO = 100 degree Celsius and the outlet temperature TOO = 55 degree Celsius. For water, the inlet temperature TIW = 35 degree Celsius and the outlet temperature TOW = 42 degree Celsius. What is the mass flow rate of water in kg / s, FW needed to maintain these operating conditions? Constant for heat capacity of oil is CO = 2131 J /(kg K) and for water is CW = 4178 J /(kg K). Use the equation (FO)(CO)(TIO – TOO) = (FW)(CW)(TOW – TIW).

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Question 81 - (a) In natural gas pipe sizing, the length of the pipe from the gas source metre to the farthest appliances is 60 feet. The maximum capacities for typical metallic pipes of 60 feet in length are : 66 cubic feet per hour for pipe size of 0.5 inches; 138 cubic feet per hour for pipe size of 0.75 inches; 260 cubic feet per hour for pipe size of 1 inch. By using the longest run method : (i) Find the best pipe size needed for the capacity of 75 cubic feet per hour. (ii) Estimate the suitable range of capacities for the pipe size of 1 inch. (b) The maximum capacities for typical metallic pipes of 50 feet in length are : 73 cubic feet per hour for pipe size of 0.5 inches; 151 cubic feet per hour for pipe size of 0.75 inches; 285 cubic feet per hour for pipe size of 1 inch. By using the branch method find the best pipe size needed for the capacity of 75 cubic feet per hour when the length of the pipe from the gas source metre to the appliance is 52 feet.

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What type of heat exchangers are most commonly used for a large-scale plant-cooling loop using seawater as the utility?

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